Electric counterbalanced machinery is now equipped with novel battery technology, courtesy of Kalmar.
In a significant stride towards electrifying heavy industry, Kalmar has unveiled its second-generation lithium-ion battery system for electric counterbalanced equipment. This new technology is set to revolutionize the cargo handling sector with its improved features and benefits [1].
The new battery system offers a higher energy capacity, enabling up to 10 hours of continuous operation for electric forklifts, reachstackers, and similar machines [1][5]. It features enhanced thermal stability to prevent overheating, especially in hot climates and busy ports, and advanced cell chemistry that extends battery lifespan, reducing replacements and waste (thus lowering costs over time) [1][5].
Key benefits and features of the Gen 2 battery system include:
- Higher energy capacity for longer runtimes without recharging (up to 10 hours straight) [1][5].
- Enhanced safety due to improved thermal management preventing overheating issues in demanding environments [1][5].
- Extended battery life from advanced cell chemistry, resulting in fewer battery replacements and less environmental waste [1].
- Smarter battery management, enabling more predictable and reliable performance over time [5].
- Compliance with European standards currently, with U.S. and Chinese certifications expected in 2026 [1].
Peter Berndtson, Vice President of Counterbalanced Product Line at Kalmar, emphasized that the second-generation battery is beneficial for customers in terms of managing their operations. He stated that this technology is a significant advancement in enabling customers to transition to fully electric fleets without sacrificing performance [6].
The improved battery system offers a high level of predictability in managing operations and provides consistent and reliable performance over the long term. This results in reduced battery replacement costs and easier shift planning.
The technology is now available globally to meet the European standard, with versions for the US and Chinese standards to follow in 2026. This move is expected to be a major step forward in helping customers transition to fully electric fleets, delivering cleaner and more efficient operations with lower lifecycle costs for logistics companies [1].
In summary, Kalmar's Gen 2 battery system provides longer operation time, safer use, and greater durability, making it a significant upgrade that aligns with heavy industry electrification trends [1][5].
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